
This comprehensive workshop manual is the same manual issued by Rolls Royce/Bentley to their dealers and technicians. Suitable for the home workshop mechanic or professional technician this manual will help you restore and maintain your Bentley. Very easy step by step instructions with lots of diagrams and photos. Suitable for the following Rolls Royce and Bentley Models made from 1955-1965: - Bentley S1
- Bentley Continental S1
- Bentley S2
- Bentley Continental S2
- Bentley S3
- Bentley Continental S3
- Rolls Royce Silver Cloud l
- Rolls Royce Silver Cloud ll
- Rolls Royce Silver Cloud lll
- Rolls Royce Phantom V
- Both Right Hand Drive and Left Hand Drive Cars
Below is a comprehensive list of information in this manual: GENERAL INFORMATION
Specification S1 & S2 Cars Unified Screw Threads AIR CONDITIONING
Intermediate System Ducting - to dismantle and assemble Blower Motor and Fan -- to remove Heat Exchange Matrix -to remove Intake Butterfly Valve Vacuum Control Units Control Switch The Under wing Air Conditioning Unit Upper Ai rstream Switch Lower Air stream Switch Right-hand Front Wing - to remove Under wing Unit - to remove Under wing Unit - to dismantle Actuators Actuators - to adjust Evaporator Flap (upper) Actuator Heater Flap (lower) Actuator The Blower Motors Resistances Blower motors Upper air stream switch S3 Cars Upper' or fresh air system S3 Cars 'Lower' or recirculatory system S3 Cars 'Lower' air stream switch S3 Cars Right-hand front wing removal S3 Cars Under wing unit - To dismantle and assemble S3 Cars Actuators S3 Cars Actuators To adjust S3 Cars Evaporator flap (Upper) actuator S3 Cars Heater flap (Lower) actuator S3 Cars Water tap opening S3 Cars 'Lower' water tap S3 Cars Upper water tap S3 Cars LUBRICATION AND MAINTENANCE
Maintenance Data S1 and S2 Cars Periodic Lubrication and Adjustment Schedules S1 Periodic Lubrication and Adjustment Schedules Silver Cloud II, Bentley S2, Bentley Continental S2 and Phantom V Lubrication of the Steering and Suspension Points The Centralised Chassis Lubrication System Maintenance Data Silver Cloud III, Bentley S3, Bentley Continental S3 and Phantom V Periodic Lubrication and Maintenance Schedules for Silver Cloud III, Bentley S3, Continental S3 and Phantom V
ENGINE Engine Data Charts Engine- to remoye as a unit with the gearbox Engine and Gearbox - to fit Lubrication Oil Pump - to remove Oil Pump - to dismantle Oil Relief Valve Engine Oil Pressure Cylinder Block and Liners Exhaust Valve Seats Exhaust Valve Guides Valve Tappets Camshaft Bushes Valve Timing Timing Gears Crankshaft and Main Bearings Crankshaft Re-grinding and Lapping Crankshaft Oil Caps Main Bearings Crankshaft End Float Crankshaft Oil Flow Crankshaft Damper and Spring Drive The Damper The Damper Wheels and Springs Cotton Duck Washers Wheel Case and Fan Pulley Connecting Rods and Pistons Connecting Rod Bearings Pistons, Rings and Gudgeon Pins Gudgeon Pins and Bushes The Cylinder Head Cylinder Head -to remove Sparking Plug Adapter Inlet Valve Guides Inlet Valve Seat Valve Gear Inlet Valve Springs Decarbonising S3 Engine Data Engine Engine Lubrication Cylinder Heads Crankshaft and Main Bearings Connecting Rods and Pistons Valve Gear Camshaft Decarbonising PROPELLER SHAFTS AND UNIVERSAL JOINTS Description and Operation Lubrication and Maintenance Dismantling and Assembling BRAKING SYSTEM Data and general Description S1, S2, Bentley Continental S2 and Phantom V cars Two Shoe Brake System - Front Brakes Four Shoe Brake System - Front Brakes Rear Brakes Hydraulic Systems Service Operations Rear Brakes - to adjust Hydraulic System - bleed Lubrication The Master Cylinders – Remove, Dismantle, Overhaul and Assemble Dual Master Cylinder System to adjust Single Master Cylinder System - to adjust Servo Motor - remove, Dismantle, Inspect Friction Plate Linings to renew Servo Motor Sealing Servo to Gearbox - to fit Servo Cam Angle Servo 'On-stop' Adjustment Brake Shoes, Drums and Expander Mechanism Front Brakes - to dismantle Overhaul Shake-back Stops Front Brakes - to fit Rear Brakes - to dismantle Expander Unit to overhaul Adjuster Unit - to overhaul Shoes to re-fit Brake Shoes - to set Handbrake Ratchet Assembly Basic Adjustment of Brake Rods and Linkages SUSPENSION
Front Suspension Toe in Camber Angle Castor Angle Geometric Correction of Ball Pin Relative Height Friction Height S2 Cars Excessive Friction - to correct Front Hubs Front Hub Bearings - to renew Stub Axles and Pivots Removing the Stub Axle from the Yoke Stub Axle Bearing Assemblies - to renew Fitting the Stub Axle to the Yoke Front Road Springs Front Coil Spring - to remove and refit Upper and Lower Triangle Levers and Stub Axle Yokes – S1 Cars Lower Triangle Levers, Fulcrum Brackets and Lower Bearing Blocks - to remove and fit Upper Triangle Levers and Upper Bearing Blocks - to remove and fit Fulcrum Pins and Bushes to renew Stub Axle Yoke - hollow type Stub Axle Yoke - solid type Upper and Lower Triangle Levers and Stub Axle Yokes – S2 Cars Lower Triangle Levers and Fulcrum Brackets - to remove and fit Upper Triangle Levers and Upper Bearing Blocks - to remove and fit Lower Fulcrum Pin -to renew Stub Axle Yoke - to renew Front Stabiliser Rod Rear Suspension Rear Standing Height The 'Z' Bar Rear Road Springs Remove and refit Shock Dampers Specification Service Operations Front Shock Damper – Remove, Dismantle, Assemble and Install Rear Shock Damper – Remove, Dismantle, Assemble and Install The Valve Chamber REAR AXLE
General Description and Data Fits and Clearances Axle Shafts Final Drive The Bevel Pinion Crown Wheel and Pinion FUEL SYSTEM AND CARBURETTERS
Fuel Tank - to remove and fit Rear Filter The Fuel Pumps Failure of the Pump Unit to Deliver Fuel Fuel Pump - to remove and fit Diaphragms - to renew Air Cleaners The Carburetter and the Automatic Choke System Defects in Operation To Check the Fuel Level in the Float Chamber Failure of Fuel Supply to the Float Chamber Carburetters - to remove, dismantle, overhaul, Throttle Synchronisation Automatic Choke System Automatic Choke - to set S1 & S2 Cars Throttle Valve Control Linkage Settings Initial Control Settings Kick-down - to test Jerky Gear Changes- to rectify Slipping Gear Changes- to rectify Kick-down Adjustment right-hand drive cars Kick-down Adjustment - left-hand drive cars ENGINE COOLING SYSTEM Cooling System – Drain and Flush Radiator – Remove, Flow Test and Refit Thermostat – Remove, Test and Refit Coolant Pump – Remove, Dismantle, Assemble and Refit ELECTRICAL IGNITION AND RADIO
Battery Generator – Maintenance, Lubrication, Testing, Overhauling Control Box – Test, Set Starter Motor and Drive Unit – Maintain, Test, Remove, Overhaul, Refit Micro-switch Solenoid Switch Ignition System Maintenance – Lubrication Contact Points - to clean and adjust Ignition Timing Distributor Ignition Timing - to adjust Distributor overhaul Ignition Coil Spark Plugs Switch Box Lighting Equipment Headlamps Headlamp Bulb - to renew Main Beam Setting Side lamps Fog lamps Stop/Tail and Rear Flasher Lamps Reversing and Number Plate Lamps Boot Lamp Roof Lamp Companion Lamps Capping Rail Lamp Map Lamp Instrument and Warning Lamps Bulb Renewal Instruments and Accessories Fuel/Oil Level Indicator Coolant Temperature Indicator Oil Pressure Indicator Fuel Filler Door Windscreen Wiper Motor Radio - His Masters Voice Model Numbers 4300, 200XB, 202XB, 200RB, 202RB, 401TA/VT, 402TA/VT, 501TA/VT, 502TA/VT, 230R Tuning Push Buttons - to set Receiver - to remove Amplifier - to remove Bulbs - to renew Loudspeaker to remove Radio Aerial Cigar Lighters Clock Rear Window De-mister STEERING - MANUAL & POWER STEERING SYSTEMS Description - Manual Steering Description - Power Assisted Steering The Flow Control Valve and Pressure Relief Valve Oil Pump - Power Assisted Steering Servicing Belt Tension Filter Element Priming and Filling the System Oil Pump - to remove Oil Pump - to dismantle and inspect Oil Pump - to assemble Oil Pump - to f i t Fault Diagnosis Power Cylinder Leakage from the Power Cylinder Hoses Grease Lubricated Ball Joints-to renew Oil Lubricated Ball Joints-to renew ldler Lever Bush - to renew Centre Steering Lever Manual Steering Piston Rod Pivot Bearing - to renew Taper Roller Bearings to ad Steering Column and Steering Box - to remove (Manual and Power Steering) Steering Column and Steering Box - to dismantle Cam Roller Assembly - to renew Renewal of Cam on Cam Tube Outer Steering Tube Oilite Bush - to renew Steering Column and Steering Box - to assemble Rocking Shaft Bearings Pre-load - to set Adjusting Cam to Roller Mesh and Centralising Cam to Roller Spool Valve CHASSIS FRAME
General Description S1 and S2 cars S3 cars Bentley Continental S1 Phantom V chassis Long Wheelbase chassis frame
CHASSIS FRAME AND BODY MOUNTING CHECKING DIMENSIONS THE EXHAUST SYSTEM
Description Joints - Exhaust Manifolds to Exhaust Ports - to renew Silencer or Exhaust Pipe - to renew Rear Silencer - to renew Damper Box - to renew Intermediate Pipe - Phantom V Cars - to renew Down Pipes of 52 Cars - to renew WHEELS AND TYRES
Wheels Wheel Balancing Pressure Tyres BODY
Description General Maintenance Leather Upholstery Floor Carpets and Head Cloth FRONT & REAR DOORS
Doors - to remove and dismantle Arm Rest and Slide Ventilating Window Drop Window and Winder Mechanism Window Frame Chromium Plated Finishing Strip Door Locks and Locking Mechanism Door Assistor ELECTRICALLY OPERATED WINDOWS
Control Switches Electric Motor Window Transmission Window Brake Electric Motor and Drive Unit - to remove Drive U nit -- to dismantle Drive Unit - to assemble and install
ELECTRICALLY OPERATED GLASS DIVISION
Motor Assembly - to remove Division G lass - to remove Division Glass and Motor Assembly to install LUGGAGE BOOT
Boot Lid Assistors Boot Lock Locking Cam Assembly- to renew DOORS AND LUGGAGE BOOT LID SEALING
Door and Luggage Boot Seals-to renew VIBRATIONS AND RATTLES
Arm Rest and Slide Door Check-strap Window Regulator Arm Garnish Rail Door Trim Panel Door Lock Remote Control Links Door Inner Panel Stiffener bracket Rattles from Behind facia Cubby Boxes Instrument Panel Side Plates Radio Loudspeaker Duct Speedometer Cable, Trip Winder and Clock Winder De-mister Ducts WINDSCREEN AND REAR WINDOW GLASS
Windscreen - to remove New Windscreen - to fit Rear Window Glass - to remove Rear Window Glass - to fit FRONT AND REAR SEATS
Front Seat - to remove and refit Rear Seats and Squabs - to remove and refit RADIATOR GRILLE
Radiator Grille - to remove and refit BODY REMOVAL AND MOUNTING
Body - to remove Description of Body Mounting Body - to mount Coupe Body |